Previous Founder Project Experience

    485-Unit Residential Development

    Ascot Road, Watford (UK)

    Large-scale drylining and plastering works across 485 residential units.

    Project Type
    Residential Development
    Scale
    485 units
    Peak Workforce
    92 at peak
    Previous Company
    Henry Construction

    Previous Founder Project Experience — This project forms part of Ross Gill's previous UK construction experience prior to establishing Horizon Drylining & Plastering Ltd in Ireland.

    Key Facts at a Glance
    485
    Residential Units
    92
    Peak Workforce Managed
    Drylining
    Primary Package
    Multi-Floor
    Sequencing
    Phased
    Handovers
    Fire & Acoustic
    Performance Systems
    485-Unit Residential Development
    Project Overview

    The project

    Ascot Road in Watford was a large-scale residential development comprising 485 units. During Ross Gill's previous UK construction career, his role involved substantial drylining and plastering delivery across the development, including the coordination of multiple crews and systems across a phased construction programme. The experience required labour planning, technical set-out, coordination with site management and other trades, quality control and support for phased handovers.

    Delivery Requirement

    Delivery requirements

    A development of this scale required consistent output across multiple floors and units while maintaining programme, specification and finish standards. Key delivery considerations included:

    • Maintaining labour levels across active work fronts
    • Sequencing around other trades and M&E installation
    • Interpreting drawings and wall build-ups accurately
    • Maintaining consistent quality across high unit volumes
    • Managing fire and acoustic details
    • Supporting phased handovers
    • Balancing productivity with snag prevention
    Systems & Packages Delivered

    What was involved

    01

    Drylining

    Internal wall lining systems across multi-unit residential layouts.

    02

    Metal Stud Partitions

    Installation of partition systems across multi-unit layouts in line with architectural specifications.

    03

    Plasterboard Systems

    Standard and specialist boards across walls and ceilings.

    04

    Suspended Ceilings

    Grid and ceiling systems coordinated with M&E.

    05

    Internal Plastering

    Skim and plaster finishes across 485 units.

    06

    Fire & Acoustic Systems

    Firestopping and acoustic detailing maintained to specification.

    07

    Technical Set-Out

    Accurate setting-out from gridlines and architectural drawings.

    Programme & Labour Coordination

    How the package was managed

    Large-scale construction packages depend on labour planning, sequencing and coordination as much as installation.

    Ross's responsibilities extended beyond installation and included coordination of labour and day-to-day package delivery. Relevant responsibilities included:

    92 at peak
    Peak Workforce
    01
    Plan Work Fronts
    02
    Allocate Labour
    03
    Coordinate with Trades
    04
    Inspect & Close Out
    Crew allocation by block, landing and floor
    Productivity monitoring and output tracking
    Resource rebalancing around programme demands
    Phased mobilisation across work fronts
    Supervision and daily briefings
    Quality & Safety

    How delivery was controlled

    QQuality Control

    Benchmarks established before works commenced
    Inspections at key stages of installation
    Snag prevention through lighting checks, edge trims and corner protection
    Fire and acoustic detail verification with inspection records
    Structured punch lists and phased sign-off

    SSafety-Led Delivery

    RAMS prepared and refreshed for higher-risk activities
    Toolbox talks delivered to crews
    Supervision of shaftwall, SFS and CP board installation
    Safe systems of work maintained across active floors
    What This Experience Demonstrates

    Experience that strengthens current delivery

    This experience now informs how Horizon Drylining & Plastering approaches commercial packages in Ireland — with an emphasis on programme, labour planning, quality, coordination and structured delivery.

    Ability to manage labour at scale
    Experience across high-volume residential delivery
    Programme-driven sequencing
    Coordination with multiple trades
    Familiarity with phased handovers
    Technical drylining knowledge
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